FTTH Cable Production Line – State-of-the-art Production System
Have you realized that modern fiber optic cable systems can operate at velocities of up to 190 meters per minute? This astonishing productivity results from innovative production methods engineered for high-speed output.
These systems are constructed to handle various cabling forms, including drop cables and tight buffered cables. Their compact design, typically below 26 m, renders them perfect for contemporary plants.
Seamless coupling with intelligent production networks ensures smooth performance. Through MES/ERP connectivity, these SZ stranding line assembly lines deliver unparalleled accuracy and productivity. This makes them a top choice for businesses aiming to stay ahead in the fiber network field.
Introduction to FTTH Cable Production Line
Productive production systems play a vital role in addressing the increasing requirement for reliable connectivity. Such mechanisms are designed to create top-grade glass-fiber cables that energize modern networks. With advanced technology, they guarantee accuracy and speed in each phase of the manufacturing process.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line constitutes a consolidated process for fabricating FTTH drop cables. They include bare fibers secured with metal or fiber-reinforced polymer, combined with protective sheathing. The result is a robust and effective system for high-speed internet connections.
It supports diverse materials, such as PVC, LSZH, and PE polymers. This versatility confirms it accommodates varied market demands. Additionally, the four-head fiber discharge system delivers accurate strain regulation, ensuring accuracy within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our machinery excels for its exactness and productivity. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses seeking a competitive advantage in fiber networks.
Core Attributes of Our FTTH Cable Fabrication Line
Contemporary production setups are reshaping the process by which fiber wires are made. Our high-tech system merges precision, efficiency, and cutting-edge technology to produce top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a dedicated 50mm extruder engineered for exact substance allocation. This ensures consistent quality in all cables manufactured. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE polymers.
With OMRON temperature control, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, thereby cutting processing time and minimizing workforce expense.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, delivering reliable and durable products.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Worldwide Industrial PC and PLC Integration System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers chosen for their durability and precision, ensuring long-term reliability.
Incorporating reinforced steel wires with cutting-edge FIMT handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Upside |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| 35KW/h Operational Energy Use | Cost-effective power usage |
| 9-meter Reel Accumulator | Continuous production |
| OMRON-based Control Units | Reliable and exact performance |
| ERP Connectivity | Live process supervision |
Applications of FTTH Cable Production Line
Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Portable die backing for rapid setup modifications
- Compatibility with both indoor and outdoor specifications
Fabricating Compact Buffered and Free Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It supports a wide range of materials and configurations, making it suitable for diverse applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Benefits of Using Our FTTH Cable Production Line
Choosing state-of-the-art production solutions brings significant advantages to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
Our system ensures SZ stranding line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Benefit |
|---|---|
| Rapid Throughput | High productivity |
| Low Energy Requirement | Reduced operational expenses |
| Negligible Attenuation | Top operational efficacy |
| Optimal Operator Work Level | User-friendly setup |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Contact us today to explore tailored solutions that fit your requirements. Experience the future of fiber optic technology with our industry-leading systems.